Product Overview

Vinyl Silicone Oil (Vi)

What Are Vinyl Silicone Oil ?

Vinyl Silicone Oils are vinyl-functionalized polydimethylsiloxane (PDMS) fluids in which a portion of the methyl (–CH₃) groups along the siloxane backbone (–Si–O–Si–) are replaced or terminated with vinyl groups (–CH=CH₂). They are primarily used as reactive silicone intermediates rather than simple lubricating fluids.
The presence of vinyl functionality allows the oil to participate in addition curing (hydrosilylation) reactions, enabling crosslinking into elastomers, gels, sealants, and encapsulants.

SiliconChemicals® Vinyl Silicone Oils are high-purity vinyl-functional polydimethylsiloxane (PDMS) fluids designed for platinum-catalyzed addition curing systems. By introducing controlled vinyl (–CH=CH₂) functionality into the silicone backbone or chain ends, these fluids enable predictable crosslink density, optimized curing kinetics, and superior mechanical performance in elastomers, gels, and specialty silicone formulations. They are not commodity silicone lubricants — they are reactive polymer intermediates engineered for structural network formation.

Model CodePolymer StructureViscosity (cSt, 25°C)Vinyl Content (%)Molecular LevelReactivity LevelPrimary ApplicationSpecial Notes
VTS-50Vinyl-Terminated PDMS500.05Low MWLowRTV modifiersUltra-low viscosity
VTS-100Vinyl-Terminated PDMS1000.05Low MWLowRTV / Soft LSRFlow enhancement
VTS-350Vinyl-Terminated PDMS3500.08Medium-LowMediumInjection LSRBalanced flexibility
VTS-1000Vinyl-Terminated PDMS10000.10MediumMediumGeneral LSRStandard base polymer
VTS-2000Vinyl-Terminated PDMS20000.15MediumMediumLSR / RTVImproved tensile strength
VTS-5000Vinyl-Terminated PDMS50000.20Medium-HighMediumRTV / HCRHigher network density
VTS-10000Vinyl-Terminated PDMS100000.30HighMedium-HighHigh-strength LSRIncreased hardness
VTS-20000Vinyl-Terminated PDMS200000.30HighMedium-HighIndustrial sealsDimensional stability
VTS-60000Vinyl-Terminated PDMS600000.50Very HighHighHCR baseHigh modulus
VTS-100000Vinyl-Terminated PDMS1000000.50Very HighHighExtrusion rubberStructural components
VTS-300000Vinyl-Terminated PDMS3000000.60Ultra HighHighHigh-consistency rubberHigh elasticity
VTS-500000Vinyl-Terminated PDMS5000000.80Ultra HighVery HighIndustrial molded partsRapid cure systems
VTS-1000KVinyl-Terminated PDMS1,000,0000.80Ultra HighVery HighSpecialty HCRCustom elastomer systems
VPM-1000Pendant Vinyl PDMS10000.30MediumHighLSR reinforcementIncreased crosslink density
VPM-5000Pendant Vinyl PDMS50000.50Medium-HighHighFast RTVShort cycle production
VPM-10000Pendant Vinyl PDMS100000.80HighVery HighHigh hardness elastomersHigher modulus
VPM-20000Pendant Vinyl PDMS200001.00HighVery HighStructural siliconeHigh crosslink potential
VPM-50000Pendant Vinyl PDMS500001.50Very HighExtremeSpecialty rubberUltra-fast cure
VPM-HighViPendant Vinyl PDMSCustom2.00+CustomExtremeCustom systemsMaximum reactivity
VLP-1000Low Vinyl Precision PDMS10000.03MediumVery LowMedical LSRHigh elongation
VLP-5000Low Vinyl Precision PDMS50000.05Medium-HighLowFood-grade systemsSoft elastomer
VLP-10000Low Vinyl Precision PDMS100000.08HighLow-MediumMedical elastomerControlled cure
VLP-20000Low Vinyl Precision PDMS200000.10HighMediumRegulated systemsLow shrinkage
VRF-5000High Reactivity PDMS50000.80Medium-HighVery HighAutomated LSRFast injection cycles
VRF-10000High Reactivity PDMS100001.00HighExtremeHigh-speed moldingReduced cycle time
VRF-20000High Reactivity PDMS200001.50HighExtremeIndustrial mass productionRapid crosslink
VRF-ExtremeHigh Reactivity PDMSCustom2.00CustomMaximumUltra-fast cure systemsSpecial formulations
VPS-PhenylVinyl-Phenyl Modified5000–200000.30–0.80Medium-HighMediumLow temperature elastomersImproved cold resistance
VPS-FluoroVinyl-Fluoro Modified5000–200000.30–0.80Medium-HighMediumOil-resistant systemsChemical resistance
VPS-HighTempHigh Temperature Grade10000–600000.50–1.00HighHigh250°C+ applicationsThermal stability enhanced
VPS-LowVolLow Volatile Grade1000–100000.10–0.30MediumMediumElectronics encapsulationUltra-low VOC
VPS-MedicalMedical Grade Vinyl PDMS1000–200000.05–0.20High PurityControlledMedical / FDA-ready systemsCompliance documentation

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Product Range & Functional Classification

Vinyl Silicone Oils are classified based on polymer architecture, vinyl content, viscosity level, reactivity profile, and end-use performance positioning.
Below is the complete industrial functional classification framework used in engineering-grade silicone formulation.

CategoryStructure TypeFunctional RoleTypical Systems
Vinyl-Terminated PDMS (Vi-PDMS)Vinyl groups at chain endsBase polymer for addition cureLSR / RTV / HCR
Pendant Vinyl PDMSVinyl groups along backboneIncreased crosslink densityHigh-modulus elastomers
Low-Vinyl Precision PDMSUltra-low vinyl contentSoft & high elongation systemsMedical / Food grade
High-Vinyl Reactive PDMSElevated vinyl densityFast cure / high hardnessAutomated molding
Modified Vinyl Silicone OilsVinyl + Phenyl / FluoroSpecialty performanceExtreme environments
Vinyl Content RangeReactivity LevelFunctional EffectApplication Direction
0.03 – 0.08 %Very LowSoft network formationMedical elastomers
0.1 – 0.3 %ModerateBalanced curingGeneral LSR
0.3 – 0.8 %HighIncreased hardnessIndustrial rubber
0.8 – 1.5 %Very HighRapid curingHigh-speed injection
1.5 – 2.0 %+ExtremeMaximum crosslink densitySpecialty systems

Higher vinyl → higher crosslink density → higher modulus & faster cure
Lower vinyl → improved flexibility & elongation

Viscosity (cSt)Molecular LevelFunctional BehaviorProcessing Type
50 – 500Low MWFlow modifierRTV modifiers
1,000 – 5,000Medium MWStandard base polymerLSR
10,000 – 20,000High MWImproved strengthRTV / LSR
60,000 – 100,000Very High MWHigh elasticityHCR
300,000 – 1,000,000Ultra High MWStructural rubber baseExtrusion systems
Application SegmentRecommended Vinyl TypeKey Performance Target
Liquid Silicone Rubber (LSR)Vinyl-Terminated PDMSControlled injection curing
Room Temperature Vulcanization (RTV)Medium vinyl PDMSBalanced pot life & cure
High Consistency Rubber (HCR)High viscosity vinyl PDMSMechanical strength
Silicone GelsLow vinyl precision PDMSSoft encapsulation
Automotive SealsMedium–High vinyl PDMSCompression set resistance
Medical SiliconeLow vinyl ultra-purity PDMSCompliance & elongation
Electronics PottingLow volatile vinyl PDMSElectrical insulation
High Temperature SystemsPhenyl-modified vinyl PDMSThermal stability
Reactivity GradeVinyl DensityCure SpeedIndustrial Positioning
Standard Grade0.1 – 0.3 %ModerateGeneral manufacturing
Fast-Cure Grade0.5 – 1.0 %RapidAutomated lines
Ultra-Fast Grade1.0 – 2.0 %Very RapidMass production
Controlled-Cure Grade≤0.1 %Slow & stableMedical systems
Specialty GradeFunctional EnhancementTarget Industry
Phenyl-Vinyl Silicone OilLow temperature flexibilityAerospace / Cold climates
Fluoro-Vinyl Silicone OilOil & fuel resistanceAutomotive / Chemical
High-Temperature Vinyl Oil250°C+ resistanceIndustrial sealing
Low-Volatile GradeReduced outgassingElectronics
Medical-Grade Vinyl PDMSBiocompatibilityHealthcare devices

SiliconChemicals® Vinyl Silicone Oils cover:

• Vinyl content: 0.03% – 2.0%+
• Viscosity: 50 – 1,000,000 cSt
• Molecular weight: Fully customizable
• Architecture: End-capped / Pendant / Modified
• Industrial segments: LSR / RTV / HCR / Gel / Adhesive

Vinyl Silicone Oils are reactive backbone materials used in platinum-catalyzed hydrosilylation systems.
They transform silicone fluids into crosslinked elastomer networks with controlled mechanical, thermal, and chemical performance.

Siliconchemicals Vinyl Silicone Oil

SiliconChemicals® Vinyl Silicone Oil is a high-purity, vinyl-functional polydimethylsiloxane (PDMS) designed for platinum-catalyzed addition-cure silicone systems. By incorporating controlled vinyl (–CH=CH₂) groups into the polymer chain, it enables precise crosslink density regulation, stable curing kinetics, and predictable mechanical performance. Unlike conventional non-reactive silicone fluids, this material functions as a reactive base polymer in elastomer, gel, and adhesive formulations.

The product range covers viscosities from low-flow modifiers to ultra-high molecular weight grades suitable for LSR, RTV, and HCR systems. With tightly controlled vinyl content (0.03%–2.0%+), low volatile matter, and narrow molecular weight distribution, SiliconChemicals® Vinyl Silicone Oil ensures consistent processing behavior, reduced catalyst deactivation risk, and enhanced thermal and dielectric stability.

Engineered for industrial scalability, it supports applications in automotive sealing, medical silicone components, electronics encapsulation, and high-performance molded rubber products. Custom vinyl levels, viscosity tailoring, and compliance-ready grades are available to meet specific formulation and regulatory requirements.

Chemical Structure & Functional Mechanism

Vinyl Silicone Oil serves as the reactive backbone material in platinum-catalyzed addition-cure silicone systems. Its molecular design combines the inherent stability of the siloxane (Si–O–Si) framework with chemically active vinyl functionality, enabling controlled crosslinking into high-performance elastomer networks. Understanding its chemical structure and reaction mechanism is fundamental to optimizing curing behavior, mechanical properties, and long-term durability in LSR, RTV, and HCR formulations.

Vinyl Silicone Oil is based on a polydimethylsiloxane (PDMS) backbone composed of repeating siloxane units:

[−Si(CH3)2–O−]n[-Si(CH₃)₂–O-]_n

In Vinyl Silicone Oil, part of the methyl (–CH₃) substituents are replaced or terminated with vinyl groups (–CH=CH₂), forming:

[−Si(CH3)(CH=CH2)–O−]n[-Si(CH₃)(CH=CH₂)–O-]_n

Depending on formulation design, vinyl groups may be positioned:

  • At the polymer chain ends (vinyl-terminated PDMS)
  • Along the polymer backbone (pendant vinyl PDMS)

The Si–O–Si backbone provides exceptional flexibility, thermal stability, and low glass transition temperature, while the vinyl groups introduce controlled chemical reactivity required for crosslink formation.

The primary functional mechanism is platinum-catalyzed hydrosilylation, an addition reaction widely used in industrial silicone curing systems.

Reaction Principle

Vinyl group (–CH=CH₂)
+
Hydrogen silicone oil (Si–H functional polymer)

Formation of Si–C bond

Three-dimensional crosslinked silicone network

This addition-cure mechanism is characterized by:

  • No condensation by-products
  • Extremely low shrinkage
  • High dimensional precision
  • Stable mechanical and dielectric properties

During curing:

  1. Vinyl groups react with Si–H groups under platinum catalysis.
  2. Crosslink bridges form between polymer chains.
  3. A three-dimensional elastomeric network develops.

The vinyl content directly governs crosslink density, influencing:

  • Shore hardness
  • Tensile strength
  • Elongation at break
  • Compression set
  • Cure speed

Higher vinyl content → Higher crosslink density → Increased modulus & faster curing
Lower vinyl content → Softer elastomer → Improved flexibility & elongation

At the molecular level, the high bond energy of the Si–O backbone (~452 kJ/mol) combined with stable Si–C crosslinks provides outstanding thermal resistance, electrical insulation, UV stability, and long-term environmental durability. This structural synergy is what enables Vinyl Silicone Oil to function as the core reactive intermediate in advanced silicone elastomer systems across automotive, medical, electronics, and industrial sealing applications.

Typical Applications

SiliconChemicals® Vinyl Silicone Oil is primarily used as a reactive base polymer in platinum-catalyzed addition-cure silicone systems. Its controlled vinyl functionality enables precise crosslink density regulation, making it essential for elastomers, gels, sealants, and specialty silicone formulations across multiple high-performance industries.

  • Injection molding systems
  • Medical components
  • Baby care products
  • Automotive seals & gaskets

Vinyl Silicone Oil functions as the main polymer backbone in two-component LSR systems, providing controlled curing, excellent dimensional stability, and consistent mechanical performance.

  • Electronic potting & encapsulation
  • Adhesives and sealants
  • Mold-making silicones
  • Industrial maintenance compounds

Balanced vinyl content ensures manageable pot life while maintaining adequate crosslink density for strength and durability.

  • Extruded silicone profiles
  • Cable insulation & sleeves
  • Industrial gaskets
  • Automotive sealing systems

Higher viscosity vinyl grades are used to build structural elastomer bases with improved tensile strength and compression set resistance.

  • LED packaging
  • Power module protection
  • Sensor encapsulation
  • Electronic cushioning systems

Low-vinyl precision grades allow formation of soft, transparent, and electrically insulating gel networks.

  • Silicone tapes
  • Medical adhesive layers
  • Industrial masking films

Vinyl functionality enables controlled crosslinking within adhesive matrices, enhancing cohesion while maintaining tack.

  • High-temperature silicone parts
  • Oil- and fuel-resistant elastomers
  • Medical-grade silicone devices
  • Aerospace sealing components

Modified vinyl silicone oils (phenyl / fluoro variants) extend performance into extreme temperature and chemical environments.

SiliconChemicals® Vinyl Silicone Oil is therefore positioned not as a conventional silicone fluid, but as a core reactive intermediate supporting modern addition-cure silicone technologies in automotive, electronics, medical, industrial sealing, and advanced manufacturing sectors.

Why Use Vinyl Silicone Oil ?

Vinyl Silicone Oil is not a conventional silicone fluid—it is a reactive polymer backbone engineered for addition-cure silicone systems. Its controlled vinyl functionality enables precise crosslink formation through platinum-catalyzed hydrosilylation, making it indispensable in modern LSR, RTV, and HCR elastomer technologies.

Vinyl groups (–CH=CH₂) react with Si–H functional silicone polymers to form strong Si–C crosslinks.
This mechanism provides:

  • No condensation by-products
  • Minimal shrinkage
  • Excellent dimensional stability
  • Clean curing suitable for medical & food-contact systems

Compared with condensation-cure silicones, addition-cure systems deliver superior mechanical consistency and process control.

Vinyl content directly governs crosslink density:

  • Higher vinyl → higher modulus & faster cure
  • Lower vinyl → softer elastomer & greater elongation

This allows formulators to fine-tune:

  • Shore hardness
  • Tensile strength
  • Elongation at break
  • Compression set
  • Tear resistance

The result is predictable engineering performance across automotive, electronics, and healthcare applications.

The Si–O–Si backbone provides:

  • High bond energy (~452 kJ/mol)
  • Excellent heat resistance
  • Outstanding dielectric insulation
  • UV and weather stability
  • Long-term chemical durability

This combination supports demanding environments such as engine compartments, power electronics, and outdoor sealing systems.

Vinyl Silicone Oil enables:

  • Controlled cure speed
  • Shorter molding cycles
  • Reduced scrap rates
  • Compatibility with automated injection systems

High-purity grades also minimize catalyst poisoning and ensure consistent batch-to-batch reproducibility.

Modified vinyl silicone oils (phenyl, fluoro, low-volatile, medical-grade) extend performance into:

  • Low-temperature flexibility
  • Fuel & oil resistance
  • High-temperature sealing
  • Biocompatible medical components
  • Electronic encapsulation systems

In Summary, You use Vinyl Silicone Oil when you need:

✔ Controlled crosslink chemistry
✔ High-performance elastomer networks
✔ Clean platinum curing
✔ Reliable industrial scalability
✔ Long-term thermal and environmental stability

It is the foundational reactive material behind modern addition-cure silicone technology.

How to Choose the Right Vinyl Silicone Oil ?

Pick Vinyl Silicone Oil by locking down (1) curing system → (2) target properties → (3) process window → (4) compliance → (5) pairing with Si–H crosslinker. The “right” grade is the one that gives you the required network (crosslink density) without compromising pot life, flow, or catalyst stability.

LSR (injection molding): prioritize stable viscosity + consistent vinyl for repeatable cycles.
RTV addition-cure (casting/potting/adhesives): prioritize pot life control + low volatiles.
HCR (milling/extrusion/press cure): prioritize very high viscosity / high MW for strength and shape retention.
Silicone gels (soft encapsulation): prioritize low vinyl for low crosslink density and softness.

If you need…Choose…Why
Standard LSR/RTV base polymerVinyl-terminated PDMS (Vi-PDMS)Predictable network via Si–H crosslinker
Higher modulus / faster build of networkPendant vinyl PDMSMore vinyl sites → higher crosslink density
Extra-soft, high elongationLow-vinyl precision PDMSLower crosslink density; more flexibility
Ultra-fast cure cyclesHigh-vinyl reactive gradeHigher reactivity (watch pot life)
Extreme environment performanceModified vinyl (phenyl / fluoro / low-vol / high-temp)Tailored thermal/chemical/outgassing behavior

Vinyl content is a practical “crosslink density knob”.

Target outcomeTypical vinyl content guidance*
Very soft gel / low modulus0.03–0.08%
Soft–medium elastomer, high elongation0.08–0.20%
Balanced general-purpose elastomer0.20–0.50%
Higher hardness / higher modulus0.50–1.0%
Very fast cure / high crosslink density1.0–2.0%+

*Ranges vary with Si–H level, filler loading, and catalyst/inhibitor package.

Process / needSuggested viscosity band (cSt, 25°C)
Flow modifier / wetting aid50–500
Standard LSR base polymer1,000–10,000
Higher strength RTV/LSR10,000–20,000
HCR base / extrusion stability60,000–100,000
Very high strength / profile extrusion300,000–1,000,000

Rule of thumb: higher viscosity → higher MW → better mechanical strength & green strength, but harder mixing and poorer flow.

Vinyl silicone oil is only half the system. Your outcome depends on Vinyl : Si–H functional ratio and the Si–H crosslinker type (low MW vs polymeric).

  • Too little Si–H → under-cure, tacky surface, low strength
  • Too much Si–H → overly hard/brittle network, possible H₂ issues if side reactions occur, higher cost

Practical checks:

  • Decide if you need long pot life → use inhibitor + moderate vinyl + moderate Si–H
  • Need fast demold → higher vinyl and/or higher Si–H, but control scorch

(If you tell me your target Shore A, cure temp/time, and filler %, I can give an engineering starting window.)

For platinum systems, selecting a “technically correct” vinyl grade can still fail if impurities poison the catalyst.

Prioritize:

  • Low volatile content / low cyclics (D3–D6) for electronics and odor-sensitive products
  • Narrow MW distribution for consistent rheology
  • Low ionic/acidic residues to reduce catalyst deactivation
  • If you add pigments/additives, verify Pt compatibility (sulfur, amines, phosphorus compounds often inhibit)
LSR (injection)
  • Vi-terminated PDMS, 1,000–10,000 cSt, 0.1–0.5% vinyl
  • Choose higher vinyl if you need shorter cycles; manage pot life with inhibitors.
RTV addition-cure potting (electronics)
  • Low-volatile grade, 1,000–10,000 cSt, 0.05–0.3% vinyl
  • If you need soft gels, go 0.03–0.08%.
HCR extrusion/press cure
  • Very high viscosity (≥60,000 cSt), 0.3–0.8% vinyl depending on hardness target.

Fuel/oil resistant
  • Consider fluoro-vinyl modified grades.

Low-temperature flexibility
  • Consider phenyl-vinyl modified grades.

Quick decision checklist (what to decide in 60 seconds)
  1. Process: LSR / RTV / HCR / Gel
  2. Target hardness: soft gel / Shore A range
  3. Cure profile: room-temp vs heat, cycle time goal
  4. Viscosity window you can process
  5. Need low volatiles / medical/food compliance?
  6. Compatibility: Pt catalyst + fillers + additives

If you share (a) application, (b) target hardness or feel, and (c) process (LSR/RTV/HCR, cure temp/time), I’ll map it to a specific vinyl content + viscosity band + architecture, and recommend the closest SiliconChemicals® model family (VLP / VTS / VPM / VRF / VPS).

Packaging & Storage

Packaging:  500 g / 1 kg / 5 kg / 25 kg / 200 kg drums / 1000L IBC container (Customized packaging is available).

Ready to Optimize Your Silicone Formulation?

Selecting the right Vinyl Silicone Oil directly impacts curing stability, mechanical performance, and long-term durability. Whether you are developing LSR, RTV, HCR, gel systems, or specialty elastomers, precise control over vinyl content, viscosity, and purity makes the difference between acceptable results and engineering-grade performance.

SiliconChemicals® provides customized Vinyl Silicone Oil solutions with controlled vinyl levels (0.03%–2.0%+), viscosity coverage from 50 to 1,000,000 cSt, and specialty grades for medical, high-temperature, low-volatile, and chemical-resistant applications.

If you share:

  • Your application (LSR / RTV / HCR / Gel / Adhesive)
  • Target hardness or mechanical performance
  • Cure temperature and cycle requirements
  • The compliance needs

Our technical team will recommend the optimal grade and crosslinking window for your system.

Contact SiliconChemicals® today to request technical data sheets, samples, or formulation guidance — and build a silicone system engineered for performance and reliability.

Disclaimer

“The information provided herein is based on general industry experience and is intended for reference purposes only. Actual performance and optimal usage conditions may vary depending on formulation, processing methods, substrate characteristics, and end-use requirements. Users are responsible for conducting their own tests and evaluations to determine suitability for their specific applications. No warranty, express or implied, is made regarding the completeness, accuracy, or applicability of this information.”

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